OUR TECHNOLOGY

Leaders In Plastic
Fabrication Technology

At TecTriu, we specialize in a wide range of services to meet your needs. From mold making to molding of both thermoplastics and thermosets, we have the capabilities to bring your ideas to life. Our value-added operations include assembly, painting (both traditional and UV), vacuum metallization, and laser marking. With our state-of-the-art equipment and skilled team, we deliver high-quality products that exceed expectations.

Injection-svg
Thermoplastic Injection
Thermoset Injection-svg
Thermoset Injection
Thermoset Compression
Tool Making

Design

You have a vision – we materialize it in plastic. At TecTriu, our team of expert engineers provides valuable advice on material selection and handles all aspects of converting your product design into plastic. Whether you submit your construction data online or in standard formats on data carriers, we embrace advanced 3D technology for tool construction. Through comprehensive analysis and optimization in the preliminary stages, we ensure that your concept is brought to life with precision and excellence.

Molding

With our expertise in injection molding, we offer a wide range of solutions to meet your manufacturing needs. From micro injection molding to large-scale 1,000-ton machines, we have the capabilities to handle it all. Our state-of-the-art facilities are equipped with nearly 140 injection molding machines and 20 compression molding machines. Whether you require precision engineering or high-volume production, our team is dedicated to delivering top-quality results.

Tool Making

At our facility, we excel in tool making. With our state-of-the-art mold construction process, we are able to produce over 150 mass and pre-mass production tools every year. Our expertise also extends to the heat and cool mold-making process. Our team of skilled craftsmen ensures that each tool is meticulously crafted to meet the highest standards of quality and precision. Whether you need tools for manufacturing, painting PVD jigs, or measuring devices, we have you covered.

Value Added Technologies

Painting

We specialize in spray painting and UV coating on both thermoplastic and thermoset parts. Spray painting is a painting technique in which a device sprays coating material (paint, ink, varnish, etc.) through the air onto a plastic or composite (thermoset) surface, to create polmerization when exposed to heat. 

UV coating (or UV Spray painting) is when a shiny liquid coating is applied to a plastic or composite (thermoset) surface and cures when exposed to ultraviolet radiation.

Laser Etching

Laser etching is a process that creates marks on parts and products by melting their surface or by paint removal from their surface. It is part of the broader category called laser marking, which also includes laser engraving. Highly versatile, it can be used with most plastic parts, including painted parts (e.g., “Day & Night” interior control panels in automotive).

Vacuum Metallization

Vacuum Metallization or Physical Vapor Deposition (PVD) is a thin film deposition process in which a material (metal, alloy, compound) is evaporated onto a substrate in a vacuum chamber. This technology is mainly used as reflective coatings on plastics. We implement both techniques of PVD: thermal evaporation and sputtering. 

PUR Gasketing

PUR gasketing technology involves using polyurethane (PUR) materials to create seals or gaskets for various applications. Polyurethane is known for its flexibility, durability, and resistance to a range of environmental factors, which makes it suitable for producing high-performance gaskets. In PUR gasketing technology, the polyurethane material is typically applied in liquid form and then cured to form a solid, elastic gasket. This process allows for the creation of customized gaskets that can conform to irregular surfaces, ensuring a tight seal and reducing the risk of leaks. PUR gaskets are commonly used in automotive, aerospace, industrial, and electronics applications due to their ability to withstand extreme temperatures, pressures, and chemicals.

De-burring

De-burring technology for thermosets involves removing unwanted rough edges or “burrs” from thermoset plastic components after they have been molded or machined. Thermosets are a type of polymer that, once cured, become hard and inflexible. These materials are used in various applications due to their durability and heat resistance. The de-burring process is important for ensuring that thermoset parts meet required specifications and function properly in their intended applications. The presence of burrs or sharp edges can impact the performance, safety, and aesthetic quality of the finished product. Robots equipped with trimming tools automate the de-burring process for high-volume production. Dry-ice de-burring is a process that uses solid carbon dioxide (dry ice) to remove burrs and excess material from parts. This technique is especially useful in cleaning and finishing processes.

Automated Assembly

Automated assembly is a key value added process where we integrate machines and robots to assemble products with minimal human intervention. Purpose is not only to efficiently save labor cost, but also to provide a consistent quality level. We integrate various technologies (such as sensors and vision systems) to perform tasks such as picking, placing, and fastening parts, as well as quality control.

Ultrasonic and
Hot Knife Welding

Ultrasonic and Hot Knife Welding are the two faces of our coin, as far as plastic welding. Ultrasonic welding is a solid-state welding process that uses high-frequency ultrasonic vibrations to join thermoplastic materials. Hot Knife Welding is a specialized process using a heated blade to melt and fuse the edges of plastic components together. This technique is particularly useful for welding thin, flexible thermoplastics that might be challenging to weld usingother methods.

Photos of Our Technology

COLLABORATE & INNOVATE

At TecTriu, we believe that the key to success is working together and harnessing specialized knowledge. By bringing your project on board with us, you’ll benefit from our expertise in all aspects of article conversion into plastic and efficient production processes. Don’t wait, start achieving great things with us today!

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